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Mold cleaning machine, mold waterway cleaning machine, condenser cleaning machine
Mold cleaning machine, mold waterway cleaning machine, condenser cleaning machine
Product details
Gu'an mold cleaning machine, mold waterway cleaning machine, condenser cleaning machine
Suitable for:●injection molding machine
●Air conditioning pipeline
●Mold waterway
●Production workshop water circulation system
Cleaning of waterway pipelines in applications.
The necessity of regular cleaning of the circulating cooling water circuit:
According to long-term research, when the thickness of scale on the pipe wall reaches 0.05mm, the motor power will increase by 20% to complete the original workload.
Due to the generation of scale, the oil temperature of the injection molding machine is too high, causing unstable system pressure.
The accumulated scale and rust over the years result in poor cooling effect of the mold water circuit, prolonged molding cycle, reduced production and quality, and increased costs.
● Solve the shutdown problem caused by poor water circulation system and reduce the cost of irregular maintenance.
Comparison of Machine Cleaning and Labor Costs（Analysis of 20L bucket for 650T injection molding machine mold
Machine cleaning cost:
1. The total power of the equipment is 1.5KW/2, and it can complete the work in two hours. 2 * 1.5=3 kWh, electricity consumption * 1 yuan=3 yuan
2. Manual work time of 8 hours per day can clean 4 sets of molds (1 person/150 yuan/day), 150 ÷ 4=37.5 yuan/set
3. The cost of a set of cleaning agents for a mold is 50 yuan
4. The cost of cleaning a set of 650T injection molding machine molds is 3+37.5+50=90.5 yuan
Manual cleaning cost:
1. The 20L barrel of 650T injection molding machine mold can be cleaned by 2 people/2 days.
2. 150 yuan per person per day, 300 yuan per 2 people per day, 2 days * 30 yuan=600 yuan
3. Other auxiliary materials cost 50 yuan per set of molds.
4. The cost of cleaning a set of 650T injection molding machine molds is 600+50=650 yuan
Solution
Cleaning formula:
●Formula: Independently developed environmentally friendly waterway cleaning powder, using molecular exfoliation to remove scale through water circulation. The independent formula ensures no corrosive effect, and the cleaning formula is harmless to mold materials, sealing rings, plastic pipes, copper pipes, stainless steel, human body, etc. It also meets national emission standards and can effectively loosen scale and rust in cooling waterways.
Compressed air:
Principle overview: By switching the direction of water flow, water and gas merge into one, and extremely small bubbles instantly generate dozens of Mpa pressure when stacked at the same point. Small bubbles can penetrate dirt and rust walls, loosen and detach them, and clean them out. The attachments and corrosive substances on the wall of the impact blasting pipe, and the high-speed water flow carry away the cleaned dirt in the pipeline
Cost analysis report after product use
1. Injection moldingmold
The molding cycle of the new mold for the 20L container (barrel) is 23 seconds, and after 6 months of use, the molding cycle will reach 24-25 seconds
Using the Gu'an company's mold cleaning machine, after cleaning for 1 hour, the mold forming cycle returns to 23 seconds. Calculated based on 1 hour:
3600 seconds ÷ 23 seconds/module=157 modules
3600 seconds ÷ 24 seconds/module=150 modules, 157 modules, -150 modules=7 modules
3600 seconds ÷ 25 seconds/module=144 modules, 157 modules -144 modules=13 modules
Calculated based on 20 hours per day: 20L barrel market price of 18 yuan:
20 hours * 13 molds=260 molds * 260 molds * 18 yuan=4680 yuan
20 hours * 7 molds=140 molds, 140 molds * 18 yuan=2520 yuan
2Injection molding machine cooler
Before cleaning the cooler of the 560T injection molding machine, the oil temperature was 52 degrees Celsius. After cleaning, the oil temperature dropped to 43 degrees Celsius. The normal operating temperature of hydraulic oil is 45 degrees Celsius. Prolonged use of oil above 45 degrees Celsius can greatly damage the quality of the oil. Excessive temperature reduces the locking force of the machine and also damages the hydraulic components of the machine. Prolonged high oil temperature also increases the maintenance rate of the injection molding machine.
The normal oil consumption for a 650T injection molding machine is 8-9 barrels of oil, with each barrel costing 2800 yuan * 8=22400 yuan
Replacing the oil once a year for each unit costs 22400 yuan
Replacing the oil once a year and a half for each unit costs 22400 yuan ÷ 2=11200 yuan
Each oil replacement can save 11200 yuan
Calculated with 10 machines: 11200 yuan * 10 machines=112000 yuan
Comparison between waterway cleaning machine and other cleaning machines
name |
function |
characteristic |
other |
characteristic |
Dual water tank design |
have |
After cleaning the mold water circuit, you can use a second water tank filled with clean water to clean it for a few minutes, in order to remove any remaining cleaning agent from the mold water circuit. |
not have |
There is no dual water tank design, so there must be residual cleaning agents in the waterway. Over time, there is a concern that they may corrode the waterway. |
cleaning method |
Cavitation+Pulse+Positive and Negative Direction Cleaning |
Cavitation cleaning is a physical movement method, and bidirectional cleaning can accelerate the cleaning speed and thoroughly clean rust and scale. |
Pulse+electrolysis |
Electrolytic cleaning is a cleaning method that involves electrolyzing chemical cleaning agents. |
Cleaning media |
Cleaning agent or clean water |
When the scaling of the mold waterway is severe, add 500 grams of cleaning agent to 100 kilograms of water for cleaning. When the scaling of the mold waterway is not very serious, only clean water can be used for cavitation stripping and cleaning. |
cleaning agent |
Other mold waterway cleaning machines use pure cleaning agents to clean the mold waterway without adding clean water, and do not have a dual water tank design, which may cause severe corrosion inside the mold waterway. |
Cleaning agent safety |
have |
Staff can come into contact with cleaning agents to ensure their personal safety. |
unknown |
|
Emissions and volatile odors |
Can be directly discharged |
Basically, there is no odor, ensuring a clean workshop environment. |
Unknown, can it be directly discharged |
When other cleaning agents are used for cleaning, they may produce a more irritating odor. |
Cleaning agent cost |
100 yuan/kg |
Usage ratio: 500g to 100kg of water can clean a set of large car molds, with a cost of 50 yuan to clean one set of molds. |
unknown |
|
total power |
1.5KW |
Compared with other companies' mold cleaning agents, it is relatively energy-saving. |
Above 3.0kw |
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